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Plant Engineering

Biogas Processing Plant Design

An end-to-end biogas plant design engineered for ~40% lower energy use and ~60% lower water consumption than the baseline.

Process DesignPlant EngineeringSCADAPower BI
Plant Engineering illustration

The challenge

A greenfield biogas facility had to hit ambitious sustainability targets — significantly lower energy and water use than a baseline design — without sacrificing throughput.

Our approach

How we structured the work, end to end.

01
Designed the plant's end-to-end process flow with energy and water reduction as primary constraints, not afterthoughts.
02
Specified plant layout, instrumentation and SCADA for end-to-end visibility from feedstock to effluent.
03
Built the operational reporting layer so the sustainability targets are measured continuously, not occasionally.
04
Ran scenario modelling against the design to validate the numbers before construction.

The architecture

From source to insight, in one governed flow.

01
Feedstock
02
Digesters
03
Biogas / Effluent
04
Monitoring & Reporting

Outcome

What changed
A plant engineered to consume ~40% less energy and ~60% less water than the baseline design — with the measurement layer in place to prove it in operation.

Related work

Other engagements with a similar shape.

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