Rank materials and conditions linked to waste and rework, and add procurement and demand-mix context, so improvement work targets the right investigation.

Waste intelligence

• Waste rate: 6.8% (of material input)
• Rework runs: 74 (30 days)
• Lead time (reported): 3 days (was 7 days)
• Net saving (client-reported): AUD 350k (over 18 months)
• Runs analysed: 2,906 (with IoT signals)

Visuals: Where waste concentrates; Machine conditions vs waste; Procurement vs material use; Buying classifications; Questions to investigate